100% Customization per Drawing

Mold Heating & Cooling

Precision mold heating and cooling components — flat & spiral baffles, bubblers, cascade cooling pipes, phase-change thermal pins, water manifolds and 150 °C-rated plugs — for uniform mold temperature, 15–35% shorter cooling time and warpage-free parts.

Flat & spiral baffles, bubblers and cascade pipes for deep cores and ribs
Phase-change thermal pins with 10,000–200,000 W/m·K effective conductivity
Water manifolds, hydro-circuit blocks & oil-compatible circuits up to 200 °C
Brass, stainless steel & PA66-GF30 options with matched O-rings and plugs
Sized by channel depth — L/D up to 50:1 in min Ø 3 mm channels
MOQ 1 piece — cooling layout proposal included in free 24 h DFM review

Download CAD / Specs

Fast Response within 2 HoursSupport STEP, IGES, DWG, PDF Files

Technical Specifications

Mold Heating & Cooling Technical Parameters & Material Specs

Standard Materials

Brass / SUS304 / PA66-GF30

109 / 16 / ~0.3 W/m·K thermal conductivity

Working Temperature

30 – 250 °C

Water heat pipes; oil circuits to 200 °C, FKM plugs to 150 °C

Cooling Depth (L/D)

Up to 50:1

Thermal pins 50:1 · cascades 30:1 · baffles 15:1

Heat Transfer Gain

+20 – 40%

Spiral baffles vs flat; thermal pins cut cooling time 15–35%

Parameter	Technical Details / Standard Values
Channel Diameter Range	Ø 3 mm (thermal pins) to Ø 6 mm+ (baffles & cooling pipes); larger bores per drawing
Depth-to-Diameter Ratio (L/D)	Flat/spiral baffles ≤ 15:1 · cascade pipes ≤ 30:1 · phase-change heat pipes ≤ 50:1+
Working Temperature Range	Heat pipes 30–250 °C (water charge) or 10–120 °C (methanol); hydro-circuit blocks ≤ 200 °C oil; uni-joint plugs ≤ 80 °C water
Media Compatibility	Water, water/glycol (manifolds ≤ 120 °C), and heat-transfer oil (steel/brass blocks ≤ 200 °C)
Thread & Sealing Options	Tapered Rc/NPT self-sealing; parallel G/NPS with O-ring or PTFE tape; threadless expansion plugs with Buna/FKM O-rings
Heat Transfer Reference	P20 mold steel ≈ 29 W/m·K; BeCu inserts ≈ 105 W/m·K (3.6×); brass baffles 109 W/m·K; thermal pins 10,000–200,000 W/m·K effective

Need a non-standard size or special alloy core pin? We specialize in 100% custom machining according to your 2D/3D CAD drawings.

CUSTOM MACHINING CAPABILITIES

Tailored Mold Heating & Cooling Machining & Special Processing Limits

📏 Dimensional Limits

Micro & Complex Dimensions

Outer Diameter (OD): Min Ø 0.2 mm to Max Ø 50.0 mm
Pin Length: Up to 600 mm (ultra-long mold heating and cooling components supported)
Special Shapes: Stepped, tapered, flat D-cut, square head & eccentric pin tip

⚙️ Special Processes

Cooling & Deep Hole EDM

Cooling Channels: Internal water cooling holes & spiral baffle channels
Air Venting: Porous / vented mold heating and cooling components structures for gas release
Micro-EDM: Complex cavity contours, thread inserts and micro-grooves

🛡️ Surface Treatments

Advanced PVD Coatings

TiN / TiAlN: High-heat resistance for die casting molds
DLC (Diamond-Like Carbon): Ultra-low friction for dry / cleanroom molding
Nitriding Treatment: HV 900–1100 surface hardness for extended mold life

Support 100% Customization According to Your Drawings

Send us your CAD files for a free DFM (Design for Manufacturability) analysis and instant quotation.

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QUALITY ASSURANCE & INSPECTION

Rigorous Precision Inspection & Quality Control Standards

🔬 Inspection Hardware

High-Precision Testing Equipment

ZEISS CMM for complex 3D contours
Nikon optical projector & tool presetters (0.001 mm resolution)
Vickers hardness testers & surface roughness gauge

🎯 Quality Standards

Zero-Defect Quality Assurance

100% critical dimension inspection before packaging & shipment
Concentricity & runout verification under optical magnifiers
Surface micro-scratch & polish quality double-check

📜 Material Compliance

Full Material & Heat Treatment Traceability

Spectrometer material composition analysis report provided
Original Mill Test Certificate (MTC) & heat treatment logs
RoHS & REACH environmental compliance statements

Download Sample Quality Control & Inspection Reports

Review our standard CMM inspection sheet, Material Composition Certificate, and RoHS report templates.

MANUFACTURING PROCESS & LEAD TIME

Precision Machining Workflow & Reliable Delivery Timelines

Turning / Soft CNC

Precision rough turning & blank shaping

Heat Treatment

Vacuum quenching (HRC 48–62)

Rough Grinding

Centerless & OD precision grinding

Finish Grinding / EDM

Jig grinding & micro-EDM features

Surface Coating

PVD (TiN/DLC) or polishing (Ra 0.1)

100% CMM QC

Dimension check & safe packaging

📦 Standard Delivery

3–5 Working Days

For standard dimensions, off-the-shelf standard blanks, and standard SKD61/H13 materials.

🛠️ Custom Manufacturing

7–10 Working Days

For tailored CAD drawings, complex cooling channels, special coatings, or tight ±0.002 mm tolerances.

⚡ Fast-Track Option

24–72 Hours Express

Emergency mold repair green channel available for urgent downtime orders (upon CAD review).

APPLICATION & INDUSTRY SOLUTIONS

High-Performance Mold Temperature Control for Demanding Applications

🚗 Automotive

Automotive Connector & Sensor Molds

High-flow cascade assemblies hold sub-10 s cycles on connector housings; balanced waterlines keep cavity-to-cavity temperature uniform for PPAP-ready parts.

🩺 Medical

Medical & Food-Grade Molds

PA66-GF30 nylon baffles below 120 °C eliminate metal contamination and provide electrical insulation in cleanroom and food-contact tooling.

🔌 Electronics

3C Electronics & Micro Connectors

Ø 3–6 mm thermal pins pressed into micro core pins and tall bosses remove hot spots no drilled waterline can reach, cutting sink and hold time.

🔥 Engineering Plastics

Oil-Heated Molds for PC / POM / PA6T

Hydro-circuit blocks rated to 200 °C with oil media keep high-temperature engineering resins stable while heat pipes extend cooling into the core.

Key Mold Performance Challenges We Resolve:

Hot Spots in Deep Cores

Sealed phase-change heat pipes transfer heat 100–1000× faster than solid steel conduction, holding ΔT < 5 °C along the core length.

Sink Marks & Warpage

Spiral baffles raise heat transfer 20–40% over flat blades, eliminating stagnant zones at the flow-reversal tip where sinks form.

Water Leaks & High-Temperature Sealing

FKM (Viton) O-rings and 150 °C-rated plug bodies hold pressure integrity 2+ years; oil circuits use solid steel/brass blocks instead of water-only fittings.

MANUFACTURING CAPABILITY & DETAIL GALLERY

Precision Craftsmanship & Advanced Factory Hardware

Mirror Finish & Micro Polish

Ra 0.1 µm surface roughness, zero micro-burr or tool marks on pin tip.

Precision Chamfering & R-Angle

Smooth transition radii and precise lead-in chamfers per CAD specs.

PVD Coating & Nitriding Layers

Uniform TiAlN / DLC coating film thickness with high surface adhesion.

Complex Head & Tip Geometries

Precision stepped, D-cut flat, and eccentrically shaped pin profiles.

High-End Machining & Tooling Hardware:

⚡ Wire EDM

Seibu & Sodick Slow-Feed Wire Cut

Corner radius accuracy down to R0.02 mm
Surface roughness Ra 0.2 µm after wire cutting
Suitable for micro-slots, keyways, and complex pin contours

⚙️ Precision Grinding

Mitsui & WASINO Precision Grinders

Centerless & jig grinding for tight OD/length limits
Diameter tolerance controlled within ±0.001–±0.002 mm
Coaxiality & roundness ≤ 0.002 mm guaranteed

🛠️ CNC & EDM

Mikron High-Speed CNC & Sodick EDM

CNC high-speed turning & milling for blank preparation
Micro-cavity EDM for cooling channels and venting slots
Automated tool changers for high-volume consistency

ORDERING PROCESS & FREQUENTLY ASKED QUESTIONS

How to Order Custom Mold Heating & Cooling Components & Frequently Asked Questions

📁 Step 1

Submit CAD & Specs

Send 2D/3D drawings (STEP, DWG, PDF) with quantity, material, and tolerance requirements.

⏱️ Step 2

24H DFM & Quotation

Our engineering team conducts DFM analysis and provides a competitive quote within 24 hours.

⚙️ Step 3

Precision Manufacturing

CNC turning, vacuum heat treatment, jig grinding, and surface coating per your specifications.

✈️ Step 4

100% QC & Express Shipping

100% CMM dimensional verification, anti-rust packaging, and global air express delivery.

What is your Minimum Order Quantity (MOQ) for custom mold heating and cooling components?

We support 1-piece prototyping! Whether you need a single replacement mold heating and cooling components or bulk batch production of 10,000+ pieces, we accommodate all order volumes.

How do you guarantee material authenticity and heat treatment quality?

Every batch comes with original Mill Test Certificates (MTC) and spectral material analysis reports. Vacuum heat treatment logs (HRC hardness testing) are provided upon request.

What packaging and anti-rust protection do you apply for international shipping?

All finished mold heating and cooling components undergo ultrasonic cleaning, immersion in heavy-duty anti-rust oil, individual vacuum plastic sealing, and padded shockproof box packaging.

Can you machine non-standard custom shapes or internal cooling channels?

Yes! We specialize in complex mold heating and cooling components including stepped profiles, D-cuts, square heads, micro-EDM cavities, and internal/spiral water cooling channels per CAD specs.

Ready to Upgrade Your Mold Component Precision?

Send us your drawing today to receive a free DFM review and detailed quotation within 24 hours.

🔒 100% Confidential | NDA Protected | Instant DFM Assessment

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